SP Ultraflex’s ROBOSLIT plus meets high productivity demands
The year 2022 saw significant advancements in the converting technologies that accompany press presses for flexible packaging. Both the traditional rotogravure presses or the new generation CI flexographic presses making their presence felt in this sector are tending to exist more automated and faster. Overall flexible packaging has seen accelerated growth during the pandemic. The new league of presses supports high-quality press with minimal wastage at higher speeds on the near disquisitional substrates. They are likewise designed for faster changeovers to enable shorter runs, which are the order of the day. To complement these upstream machines, it is necessary that converting slitters, used to cut printed substrates into the width of individual packages, are also upgraded. Higher productivity is needed to avert a bottleneck in slitting capacity. Otherwise, a converter would have to install a disproportionate number of slitter rewinders to back up a product capacity enhanced by the addition of a new high-speed printing. As a thing of fact, different press and lamination machines, converting slitters are required to produce multiple finished reels from a unmarried mother reel, and the load on them multiplies depending on the width of the terminal pouch. These machines have some other set of challenges to overcome in task set-up and fabric handling, which are intricate and required more than frequently. The complexity rises with multiple slits required at shorter time intervals necessitated by the college thickness of substrates and laminates, together with higher speeds and smaller rewind diameters for the pouching and filling processes.
Apart from supporting a high production environment with a speed of i,000 meters a minute, the ROBOSLIT plus dual turret slitter rewinder from SP Ultraflex Systems focuses on the critical areas of chore set-up, material handling, and safety.
Automatic Task Set-up
Task set-up on a converting slitter rewinder is well-nigh aligning multiple cutters and cores to the package design. The ROBOSLIT plus features an automatic job fix-upward that carries out this repetitive task swiftly, flawlessly, and with the minimum passage of substrate, allowing i to slit and rewind 'in register' within the get-go few meters of a new job. Advantages include operator friendliness, faster set-ups, and reduced wastage, all of which add up to significant savings and a rapid ROI on the additional investment that this feature entails.
Fabric treatment
Operator fatigue is a double whammy. On the one hand, it is the chief cause of failing productivity during the shift. On the other, information technology takes its toll on human being alertness, raising safety concerns and increasing the likelihood of mishaps. SP offers a host of integrated textile handling solutions to reduce the fourth dimension and endeavor required while handling unwinders and finished reels.
Condom
While safety is an area of focus in all machines manufactured past SP, it becomes even more disquisitional as automation levels increase. To this stop, the ROBOSLIT plus is equipped with various features for man-machine safety, such as interlocked guards for moving parts, surface area scanners, interlocked fencing, and safety ropes, among other warnings and protections.
Source: https://packagingsouthasia.com/events/sp-ultraflexs-roboslit-plus/
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